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Case Study - KV Limited

KV Limited are recognised world leaders in customised pneumatic components and control systems. Their products are at work across an extensive range of vital operations in industries from pharmaceuticals and aircraft to semiconductors, where performance and reliability are paramount.

Nic Copley, Technical Director at the KV Limited manufacturing site in Milton Keynes, says, "NT CADCAM has been our engineering software partner since 1998 when we initially investigated upgrading our 2D modelling system. Potential software suppliers were given a practical example to solve "off the cuff" and NT CADCAM excelled with a demonstration of their SolidWorks 3D modelling package, which we have found not only to be a straightforward and flexible system but a fantastic selection tool."

Crucially, KV design team require SolidWorks in order to view complicated pneumatic manifold blocks three-dimensionally on the screen: checking potential clash problems, which they simply could not do with 2D systems. "Elimination of port clashes is vital for product quality and reliability," explains Copley, "and the 3D modelling has made this process far more accurate and many times quicker".

KV Limited Assembly

To highlight how KV Limited total design and prototyping processes have been improved by working with NT CADCAM, Copley continues, "Now we can send 3D images using e-drawings, enabling visual communication with tool-makers and customers which means we can find rapid solutions to design questions. Combine this with rapid prototyping processes such as stereolithography and selective laser sintering the result is that new products are brought to market quicker, more economically and with value added." In fact, KV Limited design team is now contracted by other companies requiring their skills and design tool capabilities.

When KV Limited recently wished to upgrade their product design process to link to their ERP system they naturally sent a detailed specification of their requirements to NT CADCAM. Copley says, "After quizzing at length, the PDM Works by NT CADCAM has proved to be the solution for our engineered documentation control."

PDM Works provides secure storage for drawings and strict control of issue numbers, while capturing all links between drawings, bills of materials, assemblies and structures, so that every stage of manufacture is simultaneously updated. Other advantages planned include linking design and manufacturing scheduling, delivery times and invoicing. Automation of these activities provides further cost savings and elimination of human errors. Copley predicts, "Overall customer service will be improved further, as PDM Works multilevel structures means that spares can be easily and accurately back-tracked to correct issue and year of manufacture".

KV Limited utilise SolidWorks 2005, SolidWorks SimulationXpress and PDMWorks. Copley comments, "We have fifteen seats, using mainly the standard packages which are extremely easy to use and, as importantly, very low cost to maintain. When required, NT CADCAM services are helpful and quick and if customisation of a system is necessary, we know we can trust NT CADCAM to demonstrate its engineering and software expertise."

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